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Cutting Pliers: Automated Sprue Separation Solutions for the Plastics Industry

Cutting pliers are essential components in modern plastics processing. As specialised tools, they enable precise and efficient separation of sprues in automated production processes. The pneumatic cutting plier systems developed by AGS are characterised by their exceptional reliability and efficiency. With over 30 years of experience in development and production, the company offers solutions designed according to the motto "All genius is simple."


The SZE-H-DW Cutting Plier Insert: Innovation in Carbide

The carbide cutting plier insert SZE-H-DW developed by AGS represents state-of-the-art cutting technology Made in Germany. The double-acting design guarantees precise cutting results and maximum process reliability. The DIN EN ISO 9001/14001 certification underscores the company's high quality standards. The entire value chain takes place at the main site in Herkenrath near Cologne, guaranteeing maximum flexibility and quality assurance.


Diverse Designs of Gate Cutting Stations

AGS offers gate cutting stations in various designs, each optimised for specific production requirements:

Column Construction:

  • Robust and stable construction for highest precision
  • Optimal stability during continuous operation
  • Minimal vibrations even at high cutting forces
  • Perfect alignment through precise guidance systems
  • Ideal for demanding large-scale production
Base Frame with Interchangeable Attachments:

  • Flexible adaptation to different product variants
  • Quick and uncomplicated tool change
  • Cost-effective solution for production with many variants
  • Modular system for maximum adaptability
  • Reduced setup times through standardised interfaces
Mobile stations:

  • Available with and without floor centering
  • Maximum flexibility in production logistics
  • Easy integration into existing production lines
  • Optionally with automatic positioning aid
  • Ideal for flexible manufacturing concepts

System Components for Optimal Cutting Processes

AGS gate cutting stations combine various high-tech components for maximum performance:

Base Frame with Contour Pieces:

  • Precise accommodation of different workpiece geometries
  • Optimal positioning for consistent cutting quality
  • Durable and low-maintenance construction
  • Quick exchange of contour elements
  • High-quality materials for long service life
Gate Cutting Pliers on Lifting Units:

  • Exact cutting guidance through robust mechanics
  • Even force transmission for clean separation
  • Optimised motion sequences for short cycle times
  • Adjustable parameters for different materials
  • Low-wear construction of all moving parts
Valve unit:

  • Precise control of pneumatic cutting forces
  • Reliable components from reputable manufacturers
  • Efficient energy use through optimised circuits
  • Easy maintenance and quick component replacement
  • Integrated monitoring functions

Process Flow and Integration

The automated cutting process runs in several precisely coordinated steps:

Part Handling:

  • Precise placement by robot grippers or handling systems
  • Exact positioning in the cutting area using centering aids
  • Secure fixation during the entire cutting process
  • Gentle transport of sensitive plastic parts
  • Optimised motion sequences for maximum efficiency

The modular construction kit system allows for easy implementation and flexible expansion -- all components can be found in our Online Shop.

Suction pads

The 55.0 suction pad: Versatility in perfection

The 55.0 suction pad represents AGS's core expertise in the field of vacuum technology. Developed and produced at the headquarters in Herkenrath near Cologne, it combines all the expertise from over 30 years of experience in gripping technology.

Special features:

  • Modular design for maximum flexibility
  • Optimised geometry for various applications
  • High-quality material designs
  • Easy integration into existing systems

The right cutting pliers insert for your plastics production

AGS cutting gripper systems offer sophisticated solutions for a wide range of applications in plastics processing. The combination of robust stations, precise cutting tongs and intelligent control ensures optimum results in every area of application.

With a complete value chain at the Herkenrath site, AGS guarantees maximum flexibility and reliability for your production processes. The Made in Germany quality ensures the highest standards in automated plastics processing.


Optimise your sprue cutting processes now!

Discover the perfect cutting nipper solution for your specific requirements in the AGS customer portal. Benefit from exclusive advantages:

★ Customised system design for your requirements
★ Detailed technical documentation
★ Expert application advice
★ Fast spare parts supply
★ Reliable after-sales service

Contact our experts for personalised advice on your optimum gate separation solution.